TOTAL PRODUCTIVE MAINTENANCE (TPM)

One Day Work Shop Presented ByCTRI (CT Research Institute)

Research and Training wing of Western Thomson Group

COURSE OBJECTIVE

Total Productive Maintenance, shortly termed as TPM, is the concept originated and developed by Japan Institute of Plant Maintenance (JIPM) Tokyo, since late sixties. JIPM-TPM is the key for the operational excellence for many Japanese companies.

TPM means to achieve high level of productivity, through total participation of all people inside the organisation and then developing self - managing abilities in people and practices. Productivity, in JIPM-TPM means increasing production and reducing cost simultaneously.

TPM is based on zero-loss concept viz., zero break downs, zero accidents, zero defects etc., primarily to achieve high reliability / flexibility of equipment and reduce costs through minimising wastage of man hours, raw material, power, tools etc.

In this program, concepts and various strategies of TPM are explained with real time examples so that the participants will get familiar with TPM concepts.

BODY OF KNOWLEDGE

  • Overview of TPM
  • Eight Pillars of TPM over view
  • Description of Each Pillar
  • Mean Time Between Failure (MTBF)
  • Mean Time to Repair (MTTR)
  • Overall Equipment Effectiveness (OEE)
  • TPM Benefits
  • Jishu Hozen (JH)
  • Kobetsu Kaizen (KK)
  • Planned Maintenance (PM)
  • Quality Maintenance (QM)
  • Safety, Health & Environment (SHE)
  • Office TPM
  • Education & Training
  • Development Management

TRAINING METHODOLOGY

  • Lecture & Presentations
  • Worked examples
  • Case studies
  • Industrial Visit (optional)